Outdoor Furniture Garden Sofa Sets KD

As a flagship offering in Aibike’s Outdoor Furniture portfolio, the Garden Sofa Sets KD (Knock-Down) combines modern aesthetic design with industrial-grade durability, tailored to meet the demands of international buyers, including furniture retailers, hospitality suppliers, and project contractors. This complete outdoor set comprises a two-seater Outdoor Sofa, two single Outdoor Chair units, and a minimalist coffee-style Outdoor Table, creating a cohesive Lounge solution for gardens, patios, and commercial outdoor spaces.

Engineered with KD (knock-down) construction for cost-efficient shipping and easy assembly, this set features a blend of powder-coated metal framing and weather-resistant synthetic woven detailing, paired with UV-protected water-resistant cushions. Core advantages include exceptional stability, long-term durability against outdoor elements, and a sleek industrial-chic design that complements any outdoor decor scheme—making it a top choice for bulk procurement and global distribution.

Dimensions (Assembled)

• Two-seater Outdoor Sofa: 150cm (L) × 85cm (W) × 75cm (H) | Seat Height: 45cm
• Single Outdoor Chair : 80cm (L) × 85cm (W) × 75cm (H) | Seat Height: 45cm
• Outdoor Coffee Table: 90cm (L) × 60cm (W) × 40cm (H) | Tabletop Thickness: 8mm (tempered glass/composite)

Material & Weight Details

• Frame Material: Powder-coated steel/aluminum (optional) | Thickness: 1.2mm (steel) / 1.5mm (aluminum)
• Woven Detailing: High-density polyethylene (HDPE) synthetic fiber | UV-stabilized, mildew-resistant
• Cushion Fabric: 300D solution-dyed polyester | Water-repellent, fade-proof (500+ UV hours)
• Cushion Filling: High-resilience foam (HR) | Quick-dry, shape-retaining
• Tabletop: Tempered safety glass / Weather-resistant composite board (optional)
• Net Weight (KD Pack): 45kg (total set) | Gross Weight: 50kg (with packaging)
• Maximum Load Capacity: Sofa (200kg) | Chair (120kg) | Table (50kg)

Packaging (KD Format)

• Packaging Volume: 0.85 CBM per set (space-saving for container shipping)
• Packaging Material: Corrugated cartons with EPE foam padding (scratch-proof)
• Units per 20ft Container: 80 sets (KD format, cost-efficient logistics)

Design & Structural Excellence

• KD (Knock-Down) Construction: Easy assembly with minimal tools (all hardware included), reduces shipping costs by 40% vs. pre-assembled outdoor furniture
• Industrial-Chic Aesthetic: Metal framing + synthetic woven detailing balances elegance and durability, matching all Aibike outdoor chair and Outdoor Swing Chair collections
• Ergonomic Seating: Deep gray high-resilience cushions provide optimal comfort for extended use (residential/commercial)

Stability & Durability

• Reinforced Frame Joints: Double-welded metal connections eliminate wobbling, even with maximum load capacity
• Corrosion-Resistant Frame: Powder-coated finish (120μm thickness) resists rust, scratches, and wear (tested for 1000+ hours salt spray resistance)
• Weather-Resistant Woven Strips: HDPE fibers resist moisture, mold, mildew, and UV fading (5-year color retention guarantee)
• Long-Lasting Cushions: Solution-dyed polyester fabric + quick-dry foam withstands rain, sun, and temperature fluctuations

Competitive Edge vs. Market Alternatives

• Higher load capacity than standard garden sofa sets (sofa: 200kg vs. industry average 150kg)
• KD format reduces shipping costs and storage space for buyers
• Customizable components (frame color, cushion fabric, tabletop material) to meet regional market demands
• Longer lifespan (8+ years of outdoor use) vs. low-cost alternatives (3-5 years)

This versatile outdoor set is designed for both residential and commercial use, and integrates seamlessly with other Aibike outdoor furniture lines:

Residential Use

• Backyards & Gardens: Creates a cozy lounge area for family gatherings, weekend brunches, or evening relaxation
• Patios & Decks: Serves as an entertainment zone for hosting friends (afternoon tea, cocktails, casual dining)
• Poolside Areas: Weather-resistant materials make it ideal for near-water residential spaces

Commercial Use

• Hospitality Industry: Hotels, resorts, and boutique inns (courtyards, poolside, outdoor dining areas)
• Food & Beverage Sector: Cafés, restaurants, and rooftop bars (al fresco seating to attract customers)
• Public Spaces: Office courtyards, community centers, and luxury apartment complexes

• Cost Efficiency: KD construction reduces shipping/logistics costs by 40%; durable materials lower replacement/maintenance costs for end-users
• Market Appeal: Modern design + weather resistance drives higher sales for retailers; customizable options capture niche regional markets
• Versatility: Compatible with Aibike’s outdoor swing chair and standalone outdoor table lines, enabling bundled sales opportunities
• Low After-Sales Effort: Easy assembly (15-20 mins per set) and minimal maintenance reduce customer service inquiries
• Global Compliance: Meets international safety/quality standards, enabling seamless export to EU, North America, Australia, and Asia

Our Garden Sofa Sets KD adheres to strict international standards to ensure quality, safety, and market access:

• CE Certification (compliant with EU REACH & RoHS directives for outdoor furniture)
• ISO 9001:2015 Quality Management System Certification
• ASTM F1915-19 Certification (outdoor furniture safety & durability)
• BS 5852 Fire Safety Certification (cushion fabric, suitable for commercial use)
• UV Resistance Certification (ISO 105-B02: 4-5 color fastness rating)

We offer flexible customization for bulk orders (MOQ: 100 sets) to meet regional market preferences:

• Frame Color: Custom powder-coat colors (RAL standard) – black, white, bronze, or custom Pantone shades
• Cushion Customization: Fabric color (50+ options), thickness adjustment, or branded logo embroidery
• Tabletop Material: Tempered glass (clear/frosted) or weather-resistant composite board (wood-grain/stone finish)
• Set Configuration: Modify set components (e.g., add extra Chairs, replace coffee table with dining-height outdoor table)
• Packaging: Custom branded cartons with multilingual assembly instructions (English, Spanish, French, German, etc.)

Quality-Controlled Manufacturing Steps

1. Material Sourcing: Certified steel/aluminum and HDPE fibers from ISO-approved suppliers (100% material inspection)
2. Frame Fabrication: Precision cutting → bending → welding → powder coating (electrostatic spraying + 200°C curing)
3. Woven Detailing: Automated HDPE weaving → manual fitting to frame (quality check for tension/uniformity)
4. Cushion Production: Solution-dyed fabric cutting → HR foam filling → sewing → water-repellent treatment
5. KD Assembly Kit Preparation: Hardware sorting (screws, bolts, tools) → labeling → packaging with instructions
6. Final Inspection: Load testing → stability testing → visual quality check → packaging (100% inspection rate)

"We imported 500 sets of Aibike’s garden sofa sets for our European retail chain. The KD format cut our shipping costs by 35%, and the customizable cushion colors helped us match local design trends. End customers praise the durability—even after 2 years of outdoor use, the cushions show no fading and the frame remains rust-free. This has become our top-selling outdoor set." - EuroHome Furniture (Germany)

"As a hotel furniture supplier, we needed a weather-resistant outdoor sofa set that could withstand poolside conditions. Aibike’s product exceeded our expectations—reinforced frames prevent wobbling, and the removable cushion covers make maintenance easy for our hotel clients. We’ve since added their outdoor swing chair to our bundled offerings." - Hospitality Supply Co. (USA)

Usage & Maintenance

• Q: Are the cushion covers removable?
  A: Yes, all cushion covers feature a zipper design for easy removal and machine washing (cold water, gentle cycle).
• Q: Can the set be left outside in the rain?
  A: The frame and woven strips are fully water-resistant, and cushions are water-repellent. For heavy/prolonged rain, we recommend using a protective cover to extend cushion lifespan.
• Q: How to clean the woven strips and metal frame?
  A: Woven strips: Wipe with a damp cloth (mild soap solution for tough stains). Metal frame: Wipe with a dry cloth (mild soap + water for rust prevention, if needed).

Procurement & Assembly

• Q: Is the set easy to assemble?
  A: Yes, the KD set comes with step-by-step multilingual instructions and all required tools. Average assembly time: 15-20 minutes per set (no professional skills needed).
• Q: What is the MOQ for customization?
  A: The minimum order quantity for any customization (color, material, configuration) is 100 sets.
• Q: What is the lead time for bulk orders?
  A: Standard orders (100-500 sets): 20-25 days; customized orders: 30-35 days; container-load orders (1000+ sets): 40-45 days.
• Q: Does the product come with a warranty?
  A: Yes, we offer a 2-year standard warranty for frame defects and a 1-year warranty for cushions/woven parts. Extended warranties (3-5 years) are available for large-volume orders.